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优质95含量耐火级碳化硅磨料 工程陶瓷研磨用碳化硅磨料

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碳化硅说明书

 

产品简介

 

    碳化硅(SiC)石油焦(或煤焦)、木屑(生产绿色碳化硅时需要加食盐)等原料在电阻炉内经高温冶炼而成。炼得的碳化硅块,经破碎、酸碱洗、磁选和筛分或水选而制成各种粒度的产品。碳化硅由于化学性能稳定、导热系数高、热膨胀系数小、耐磨性能好,除作磨料用外,还可以做工业导体及冶金原料,也可以作为冶金脱氧剂和高温耐火材料。

 

Silicon carbide (SIC) petroleum coke (or coal), wood chips (green silicon carbide production need to add salt) and other raw materials in high temperature resistance furnace smelting. Refining of silicon carbide, crushing, acid wash, magnetic separation and sieving or water products made of various size. Silicon carbide due to chemical stability, thermal conductivity high coefficient, small thermal expansion coefficient, good wear resistance, except for abrasive, can also make industrial conductor and metallurgical raw materials, can also be used as deoxidizer and refractory materials.

 加工工艺

 

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性能特点

    碳化硅由于化学性能稳定、导热系数高、热膨胀系数小、耐磨性能好,除作磨料用外,还有很多其他用途,例如:以特殊工艺把碳化硅粉末涂布于水轮机叶轮或汽缸体的内壁,可提高其耐磨性而延长使用寿命1~2倍;用以制成的高级耐火材料,耐热震、体积小、重量轻而强度高,节能效果好。低品级碳化硅(含SiC约85%)是极好的脱氧剂,用它可加快炼钢速度,并便于控制化学成分,提高钢的质量。此外,碳化硅还大量用于制作电热元件硅碳棒。

Silicon carbide due to chemical stability, high thermal conductivity, low thermal expansion coefficient, good wear resistance, except for abrasive, there are many other uses, such as: a special technique to the inner wall of the silicon carbide powder coating on the turbine impeller or cylinder, can improve and prolong the service life of 1 to 2 times with its wear resistance; advanced refractory material made of thermal shock, small volume, light weight and high strength, good energy saving effect. Low grade silicon carbide (SiC containing about 85%) is an excellent deoxidizing agent, it can accelerate the speed of steelmaking, and easy control of chemical composition, improve the quality of steel. In addition, a large number of silicon carbide is used for the production of electric heating components of silicon carbide.

 

     碳化硅的硬度很大,莫氏硬度为9.5级,仅次于世界上最硬的金刚石(10级),具有优良的导热性能,是一种半导体,高温时能抗氧化硬度高,切削能力较强,化学性质稳定,导热性能好。显微硬度3280—3400kg/m㎡。

The hardness of silicon carbide, Mohs hardness of 9.5, second only to the world's most hard diamond (10), has excellent thermal conductivity, is a semiconductor, high temperature resistant to oxidation and high hardness, strong cutting force, stable chemical properties, good thermal conductivity. The microhardness of 3280 3400kg / m square meters. 

 

 

技术指标

 

 

◆物理指标

 

项目名称

项目指标

项目名称

项目指标

外观

墨绿色无味粉末

CAS号

409-21-2

密度

3.22 g/cm^3,固体

摩尔质量

40.097 g·mol

熔点

2730 °C

危险性

显微硬度

2840~3320kg/mm2

溶解度(水)

不可溶

 

◆化学指标

粒径范围

SiC (%)

游离碳(%)

Fe2O3(%)

原块

>98.5

<0.3

<0.8

0-10mm

>98.0

<0.3

<0.8

24目-150目

>97.0

<0.4

<1.2

180目-220目

>97.0

<0.5

<1.2

325目

>97.0

<0.8

<1.5

0-325目

>95.0

<2.0

<1.8

 

 

细节实拍

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使用说明

     ◆磨料磨具:主要用于制作砂轮、砂纸、砂带、油石、磨块、磨头、研磨膏及光伏产品中单晶硅、多晶硅和电子行业的压电晶体等方面的研磨、抛光等。

Abrasives: mainly used for grinding wheel, sandpaper, abrasive belt, oilstone, grinding block, grinding head, grinding paste and silicon photovoltaic products, piezoelectric and other aspects of the grinding and polishing of polycrystalline silicon electronics industry.

 

     ◆工业导体/切割:高纯度的单晶,可用于制造半导体、制造碳化硅纤维。用于3—12英寸单晶硅、多晶硅、砷化钾、石英晶体等线切割。太阳能光伏产业、半导体产业、压电晶体产业工程加工材料。

Industrial / conductor cutting: high purity crystal, can be used in the manufacture of semiconductor, the manufacture of silicon carbide fibers. For 3 - 12 inches monocrystalline silicon, polycrystalline silicon, potassium arsenide, quartz crystal and wire cutting. The solar photovoltaic industry, semiconductor industry, piezoelectric crystal industry processing materials. 

 

     ◆铸造:加工抗张强度低的金属及非金属材料,如灰铸铁黄铜、铝、石料、皮革及橡胶硬质合金、钛合金、高速钢等铸造。

Casting: metal and nonmetal materials, such as gray cast iron, aluminum, stone, leather and rubber hard alloy, titanium alloy, high speed steel, etc., for the processing of tensile strength and low tensile strength. 

 

     ◆ 耐火材料:耐高温材料。有色金属冶炼工业的高温间接加热材料,如竖罐蒸馏炉、精馏炉塔盘、铝电解槽、铜熔化炉内衬、锌粉炉用弧型板、热电偶保护管等;用于制作耐磨、耐蚀、耐高温等高级碳化硅陶瓷材料;还可以制做火箭喷管、燃气轮机叶片等。

Refractory material: high temperature resistant materials. High temperature indirect heating non-ferrous metal smelting industry, such as vertical retort furnace, distillation furnace tray, electrolytic aluminum, copper smelting furnace lining, zinc furnace arc plate, thermocouple protection tube; for the production of wear resistance, corrosion resistance, high temperature resistant and high grade silicon carbide ceramic materials; also can make the rocket nozzle, a gas turbine blade.

 

      ◆工业原料:做炼钢的脱氧剂和铸铁组织的改良剂,可用做制造四氯化硅的原料,是硅树脂工业的主要原料。碳化硅脱氧剂是一种新型的强复合脱氧剂,取代了传统的硅粉碳粉进行脱氧,和原工艺相比各项理化性能更加稳定,脱氧效果好,使脱氧时间缩短,节约能源,提高炼钢效率,可提高钢的质量,降低原辅材料消耗,减少环境污染,改善劳动条件,提高电炉的综合经济效益。

Industrial raw material: modified agent for steelmaking deoxidizer and cast iron, can be used to manufacture four chlorinated silicon raw materials is the main raw material of silicone industry. Silicon carbide deoxidizer is a new type of strong composite Deoxidizer, replacing the traditional silicon carbon powder was killed, compared with the original process of various physical and chemical performance is more stable, good deoxidizing effect, deoxidize shorter time, save energy, improve the efficiency of the process, can improve the quality of steel, reduce raw material consumption, reduce environmental pollution, improve working conditions, improve the comprehensive economic benefits of electric furnace.

 

      ◆坩埚衬件:利用碳化硅具有耐腐蚀、耐高温、强度大、导热性能良好、抗冲击等特性,碳化硅一方面可用于各种冶炼炉衬、高温炉窑构件、碳化硅板、衬板、支撑件、匣钵、碳化硅坩埚等。 

Crucible lining: using silicon carbide has corrosion resistance, high temperature resistance, high strength, good thermal conductivity, impact resistance and other characteristics, on the one hand can be used for a variety of silicon carbide smelting furnace lining, high-temperature furnace components, silicon carbide plate, lining, support, sagger, silicon carbide crucible. 

 

      ◆耐磨涂料:碳化硅硬度仅次于金刚石,具有较强的耐磨性能,是耐磨管道、叶轮、泵室、旋流器、矿斗内衬的理想材料,其耐磨性能是铸铁.橡胶使用寿命的5--20倍&def也是航空飞行跑道的理想材料之一。

Abrasion resistant coatings: silicon carbide hardness only to diamond, strong wear resistance, is wear-resisting pipe, impeller, pump chamber, cyclone, ore bucket lined with ideal material, the wear resistance of cast iron. The service life of rubber 5--20 times &def is one of the flight track ideal material.

 

     ◆加热材料:利用碳化硅具有耐高温、强度大、导热性能良好、抗冲击、作高温间接加热材料,如坚罐蒸馏炉、精馏炉塔盘、铝电解槽、铜熔化炉内衬、锌粉炉用弧型板、热电偶保护管等。钢铁利用碳化硅的耐腐蚀,抗热冲击耐磨损,导热好的特点,用于大型高炉内衬提高了使用寿命. 

The heating material: using silicon carbide with high temperature resistance, high strength, good thermal conductivity, impact resistance, high temperature indirect heating materials, such as distillation furnace, furnace distillation tray, electrolytic aluminum, copper smelting furnace lining, zinc furnace arc plate, thermocouple protection tube. The steel with its anti-corrosion, thermal shock resistance, good thermal conductivity characteristics, used for large blast furnace lining to increase service life.

 

      ◆导热材料:利用其导热系数.热辐射,高热强度大的特性,制造薄板窑具,不仅能减少窑具容量,还提高了窑炉的装容量和产品质量,缩短了生产周期,是陶瓷釉面烘烤烧结理想的间接材料。

Conductive material: with its thermal conductivity, heat radiation, high strength characteristics, manufacturing kiln sheet, which can not only reduce the kiln capacity, but also increase the installed furnace capacity and product quality, shorten the production cycle, indirect material ceramic glaze baking sintering ideal.

 

      ◆喷砂除锈:陶瓷、石材、半导体、玛瑙及高级珠宝玉器等非金属材料以及钢铁、钢管、钢结构不锈钢制品的表面亚光处理,喷涂前喷砂除锈处理。用于各种模具的清理;半导体器件、塑封对管上锡前的清理去除边刺;医疗器械、纺织机械及各类五金制品的喷丸强化光饰加工;各种金属管、有色金属精密铸件的清理及去除毛刺残渣。

Sand blasting: ceramic, stone, agate and jade jewelry advanced semiconductor, non-metallic materials such as steel, steel, steel, stainless steel products, surface polishing treatment, spraying sand blasting processing. For a variety of mold cleaning; semiconductor devices, plastic tube of tin before cleaning and removing burrs; medical devices, light the jewelry processing intensive textile machinery and all kinds of hardware products shot peening; all kinds of metal pipes, non-ferrous metal casting cleaning and deburring residue.

 

 

适用

 

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注意事项

1、工作前必须穿戴好防护用品,不准赤裸膀臂工作。工作时不得少于两人。

2、储气罐、压力表、安全阀要定期校验。储气罐两周排放一次灰尘,砂罐里的过滤器每月检查一次。

3、检查通风管及喷砂机门是否密封。工作前五分钟,须开动通风除尘设备,通风除尘设备失效时,

禁止喷砂机工作。

4、压缩空气阀要缓慢打开,气压不准超过0.8MPa。

5、喷砂粒度应与工作要求相适应,一般在十至二十号之间适用,砂子应保持干燥。

6、喷砂机工作时,禁止无关人员接近。清扫和调整运转部位时,应停机进行。

7、不准用压缩空气吹身上灰尘或开玩笑。

8、工作完后,通风除尘设备应继续运转五分钟再关闭,以排出室内灰尘,保持场地清洁。

9、发生人身、设备事故,应保持现场,并报告有关部门。

 

包装发货

 

 

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售后说明

◆关于样品:本厂免费提供样品,样品运费需客户自行支付。

About the sample: our factory provides free samples, the sample freight to be paid by the customer.

 

◆关于客服:客服在线时间7:30——23:00,如未能及时回复您的信息,请留下联系方式,客服会第一时间联系您。

About customer service: customer service online time 23:00 - 7:30, such as the failure to reply to your information, please leave contact, customer service will contact you for the first time. 

 

◆关于订货:下订单时请备注说明产品要求,以免影响您的使用。

On the order: Please note that the order of the product requirements, so as not to affect your use.

 

◆关于物流:5公斤以下货物发快递,5公斤以上发物流,我厂不收运费,运费统一到付。

About Logistics: 5 kg of the following goods issued and express, more than 5 kilograms of hair logistics, our factory does not accept freight, freight uniform to pay.

 

◆关于售后:使用过程中有什么问题,可以网上询问客服,也可致电186 3868 5085。

On the sale: the use of the process, there is any problem, you can ask the customer service online, you can call 18638685085 

 

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